Product Details
The design principles shall be determined through negotiation between Xinzelin Company and the buyer's representatives during the design condition review meeting or the preliminary review meeting. In the absence of special requirements from the customer, all piping design codes shall default to GB (Chinese National) standards. Xinzelin Company will provide the equipment layout drawings, piping layout drawings, and electrical schematic diagrams after equipment installation. Below are some sample layout drawings.
Solid-State Polymerization System
SSP Reactor / SSPLINE-B25
The solid-state polymerization of pellets is carried out in this specially designed drum-type unit. The pellets are fed into the drum, where they are heated nder vcuum. Prior to the SSP process, a crystallization and drying step is performed at a controlled heating rate, followed by further heating to reach the temperature required for solid-state polymerization. Under high vacuum conditions, the monomers generated by the reaction are continuously removed, driving the polymerization forward until a high-viscosity product is obtained.
Reactor Diameter | 3100 mm (25,000 L) |
Reactor Material | S304 inner vessel / CS jacket |
Heating Method | Thermal jacket |
Number of Reactors | 1 |
Rotary joint: continuous high-temperature operation; shaft and seals meet high-temp resistance and sealing requirements.
Rotary Joint Type | High-temperature type |
Number of Rotary Joints | 2 |
SEW-EURODRIVE's intelligent integrated gearbox concept features a particularly robust design and low-noise gearing. Its torque and dimensions are finely graded, perfectly adapting to all application requirements—even under demanding operating conditions.
Gearbox Type | X series industrial gearbox |
Gearbox Brand | SEW |
Motor Power | 18.5kw |
Vacuum System
Vacuum Cyclone Separator / VS-800
This unit is designed for the condensation, separation, and collection of low-molecular substances, impurities, and decomposition products generated during the reaction, thereby reducing the risk of clogging in the vacuum pump system.
Separator Type | Cyclone separator |
Separator Diameter | 1000mm(1200L) |
Separator Material | S304 |
Number of Separators | 1 |
Heating System
Electric Heat Exchanger / HE-200
This unit is used to heat reactors and melt pipelines. The system employs a liquid-phase heat transfer medium (THERMINOL 66), an electric heat exchanger equipped with an expansion tank, and other heating devices shared across the entire heating system.
Electric Heating AC Power | 200kw |
Expansion Tank Volume | 2.5m³ |
Oil Collection Tank Volume | 5m³ |
Thermal Oil Pump / RYT-80
The high-temperature thermal oil pump is designed for long-term operation at elevated temperatures, with both the shaft and seals engineered to meet high-temperature resistance and sealing performance requirements.
Thermal Oil Pump Type | Centrifugal |
Number of Thermal Oil Pumps | 2 |
Thermal Oil Pump Power | 7.5kw |
Cooling System
Cooling Exchanger / CE-30
This unit is used to heat reactors and melt pipelines. The system employs a liquid-phase heat transfer medium (THERMINOL 66), an electric heat exchanger equipped with an expansion tank, and other heating devices shared across the entire heating system.
Cooling Exchanger Type | Tube type (shell-and-tube) |
Cooling Exchanger Material | S304 |
Cooling Exchanger Area | 35 m² |
Packaging System
Rotary Feed Valve / SK80L
Finished product is discharged from the SSP silo to the finished product storage bin via compressed air.
Rotary Feed Valve Material | S304 |
Rotary Feed Valve Power | 1.1kw |
Gear Ratio | 35 |
Finished Product Storage Bin / S-12
This bin is used to store the product after the SSP (Solid State Polymerization) process.
Finished Product Storage Bin Material | S304 |
Finished Product Storage Bin Capacity | 12000L |